dtravel
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Joined: 7/7/2004 Status: offline
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quote:
ORIGINAL: Mike Scholl quote:
ORIGINAL: dtravel From what I understand, much of Japanese industry was literally "cottage industry". Everything was sub-contracted out to the zillionith degree, and much of the actual production work was literally done in the workers' living rooms by hand. It was ridiculously inefficient and depended on an unbroken transport net to keep all the little bit supplied and move the various sub-sub-subassemblies up the chain. Absolutely true, and a real problem for Japanese industrial expansion. In the US when the major suppliers needed to "sub-contract" there were thousands of small and medium-sized firms ready to pick up a share of the load. There was even a bit of a "scandal" as the medium-sized subcontractors picked up the lion's share of the contracts and some of the small ones hollared to their Congressmen. But Ford, GM, Westinghouse, DuPont and the rest of the "big boys" were able to win their arguement that only the larger sub-contractors had the size and capability to meet the ever-faster delivery deadlines. The War came first, and Congress and the "little guys" had to "suck it up" and do without. In Japan, there were the major industrial combines (the Zaibatsu) and nothing but (very) little guys. Instead of one medium-sized subcontractor mass producing identical sub-assemblies, you had hundreds of converted garages and shops literally hand-making sub-assemblies. Raw materials supply, transportation, and quality control became a nightmare, and tons of parts had to be rejected at the final assembly phase. It was terribly inefficient and wasteful. Manufacturing chains like: one company shapes the metal into cylinders, second company hollows the cylinders out, third company draws metal into tubes, fourth company cuts tubes into casing size, fifth company crimps and shapes casings, sixth company brass plates casings, now they get shipped off to the seventh, eighth, ninth and tenth companies to be loaded, then 11 thru 14 to be fitted in to ammo belts. Then there is making the weapons. One company cuts wood in to blocks, another shapes it in to stock shapes, a third varnishes it. Rifle barrels follow another chain, the firing actions a third, etc. etc. You can imagine the possibilities for aircraft manufacture. (Or, maybe not. ) (I also seem to remember something about problems with the fuses of Japanese grenades. They had to be struck against a hard suface to trigger them and sometimes they detonated immediately when the soldier did so. Since the only hard suface around was usually the soldier's helmet.... )
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